Torque-Monitored Thread Tapping Machine by Taurox
The electric, frequency-controlled tapping machine impresses with its precision, reliability, and intelligent torque monitoring. It is specifically designed for process-reliable internal thread production and offers a wide range of practical functions such as tapping, thread forming, reworking, and inspection. Every Taurox tapping machine monitors all relevant machining steps in real time, ensuring consistently high quality—regardless of material or application. Its robust engineering, modular design, and user-friendly control system make it the ideal choice for demanding manufacturing processes.
Thread Tapping Machines – Model Overview
The Tauro product series features a direct drive system that enables highly sensitive torque monitoring, low spindle inertia, and excellent protection against tool breakage—making it suitable for a wide range of thread tool sizes. Models Taurox 300 to 900 are equipped with a reduction gearbox, allowing them to achieve high torque for machining particularly large threads, despite low power consumption.
Tauro 8 - 120 M0,5 - M12
Taurox 300 - 900 M4 - M22
Maximum Process Reliability for Your Production
Taurox tapping machines monitor every machining step in real time and intervene proactively—before tool breakage or damage to the workpiece can occur. With a range of integrated quality monitoring features and intelligent evaluation functions, they ensure the highest level of process reliability and consistent manufacturing quality. Their seamless integration into existing automation environments makes them a future-proof solution for modern production lines.
Key Features at a Glance:
- Real-time quality monitoring with output via display menu, signal tower, PLC, or Modbus interface
- Smooth operation – ideal for use with carbide tools
- Highly dynamic performance thanks to synchronous servo technology
- Stepless speed control from 25 to 3000 rpm
- Stepless torque control from 0.03 to 90 Nm
- Intuitive user interface via graphical, menu-guided display
- Modular design with optional PLC interface
- Robust, maintenance-free construction
Operation and Functions – Intuitive, Versatile, Efficient
User Interface & Display:
- Multilingual user interface: German, English, French, Italien, Spanish (additional languages on request)
- Intuitive control via rotary knob and button
- 4.3" color TFT display with graphical quality analysis
- Metric and imperial (mm/inch) display options
Machining Programs:
- Thread tapping and forming
- Thread machining to bottom with depth tolerance monitoring
- Thread re-cutting with lead-in monitoring
- Processing of thread inserts, sleeves, and screws
- Use of thread gauges
- Chip-breaking programs for material-friendly operation
Quality & Process Monitoring:
- Torque monitoring with real-time actual value display
- Independent of thread type and pitch
- Individually configurable monitoring parameters:
→ Torque window, void (lunker) detection, depth tolerance, tool wear
Start & Return Modes:
- Start options:
- Via start button
- At workpiece zero point
- Via torque detection (automatic zero point recognition with rotating spindle)
→ All start modes are compatible with spindle feed unit*
- Return stroke: Variable speed from 20% to 1000% (max. spindle speed)
- Clockwise / counterclockwise rotation switchable
Automation & Integration:
- Parameter database with up to 99 datasets
- Daily, part, and piece counters incl. OK/NOK evaluation and lockout function
- MQL programs for minimum quantity lubrication and air blast functions
- Switching functions for power outputs* (e.g. pneumatic chuck, 24 V DC / 3.6 W)
- Digital inputs and outputs* with predefined automation functions
*Note: Functions marked with * depend on the selected machine configuration.
Individually Expandable – Accessories for Maximum Efficiency and Control
Taurox tapping machines can be precisely tailored to your requirements with practical, application-oriented accessories. Whether it's a minimum quantity lubrication unit for clean, resource-efficient machining or a signal tower for visual process monitoring—additional features such as clamping systems, automation interfaces, or software tools like TauroView can be integrated individually.
Smart Start Modes for Precise Thread Cutting
The Taurox thread cutting machines offer three flexible start modes that ensure precise and reliable machining – perfectly matched to your workpiece and production requirements.
Start via Start Button
In this manual mode, the spindle is positioned by hand onto the workpiece. Pressing the start button initiates machining exactly at the defined starting point.
Special feature: When combined with a pneumatic feed, the machine automatically detects the contact point with the workpiece – a pressure sensor simulation automatically sets the workpiece zero point. The process then starts immediately at the preset speed.
Start at Workpiece Zero Point
The spindle starts automatically as soon as it leaves its idle position – whether positioned manually or automatically. Once the predefined zero point is reached, the machining process begins.
Advantage: With the option of defining a second zero point, workpieces with multiple height levels can be machined efficiently in a single sequence – ideal for components with steps or varying surfaces.
Start by Torque Detection
This advanced start mode detects the beginning of machining via an adjustable torque threshold. As soon as this value is reached, the machine automatically begins the threading process.
Especially suitable for:
- Workpieces with varying zero points
- Complex geometries without a clear reference surface
- Flexible or semi-automated production setups
Note:
Not suitable for very small threads or in combination with the “thread re-cutting” mode. The depth accuracy is slightly lower than with the other start modes, but this method offers maximum adaptability.
Conclusion:
With the three start modes, you can tailor your Taurox thread cutting machine precisely to your production environment – for greater flexibility, reliability, and productivity.
Machining Modes in Detail – Precise and Versatile
The Taurox thread cutting machines support a wide range of specialized machining modes that can be precisely tailored to your specific application. All parameters can be configured via the intuitive control interface – ensuring maximum process reliability, repeatability, and quality.
Thread Cutting – Blind Hole
Designed for precise cutting of blind-hole threads where the thread depth is limited.
Adjustable Parameters:
- Chip Breaking: Can be activated to reduce chip accumulation.
- Initial chip break depth (1.0–50.5 mm)
- Interval depth (0.5–25.0 mm)
- Retract angle or distance (e.g. 45°/90°/180° or 0.5–12.5 mm)
- Reversing: Number of reverse movements during cutting (3–15 per cycle)
Benefit:
Improves chip evacuation, extends tool life, and reduces the risk of tool breakage – especially with long-chipping materials.
Thread Cutting – Through Hole
For open-thread holes where the tool passes completely through the workpiece.
Adjustable Parameters:
- Braking Depth: Optional
- Automatic: Machine calculates the retract position to protect the thread
- Manual: Fine adjustment (0.0–6.0 mm)
Benefit:
Enables high cycle speeds with consistent process safety thanks to controlled retraction.
Thread Recutting
Used for reworking existing threads, e.g. removing coatings or burrs.
Adjustable Parameters:
- Torque Reduction during the lead-in phase (10–90%)
- Stop Depth to limit the reduction phase (0.2–80.0 mm)
Benefit:
Prevents damage to parts and tools when refreshing existing threads – ideal for delicate materials.
Thread Forming
Chipless thread production by plastic deformation – no chip formation required.
Special Features:
- No chip breaking necessary
- Ideal for high-strength materials and tight-fitting threaded connections
Benefit:
Increased thread strength, no rework or chip disposal required. Longer tool life with proper lubrication.
Thread Insert Installation
For precise insertion of threaded inserts such as Helicoil or Ensat.
Adjustable Parameters:
- Shutoff Criterion: Selectable via torque or depth
Benefit:
Precise, automated insertion – perfect for series production or repair operations.
Screw Driving / Reaming
Combined operation mode for controlled screw installation with optional reaming process.
Adjustable Parameters:
- Depth-based Stop
Advantage: Defined screw depth - Torque-based Stop
Advantage: Protection against overtightening - Depth Progression (0–10): Synchronization between rotation and feed
- Release Height (5 mm up to full stroke): Early restart after feed completion
Benefit:
Ideal for assemblies requiring precise torque or insertion depth. The optional reaming process optimizes fits and surface finish.
Thread Gauging
Used for verifying thread accuracy and tolerance via a gauge or plug gauge directly on the machine.
Adjustable Parameters:
- Torque Boost on Reverse (10–4000%): Increases reverse torque for reliable Go/No-Go inspection
Benefit:
Fast, documentable thread quality inspection integrated directly into the production process – ideal for in-line quality assurance.
Conclusion:
The machining modes of the Taurox thread cutting machines cover the full range from standard threading to testing and specialized assembly tasks. With targeted parameter configuration, each mode can be precisely adapted to your material, tolerances, and quality requirements.